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Above-Floor Portal Wheelset Lathes

HEGENSCHEIDT PN 190 - Above-floor wheelset reprofiling with friction roller drive

The HEGENSCHEIDT PN190 portal wheelset turning machine is a pioneering design in the field of wheelset maintenance. The combination of the portal design with the friction roller drive opens up new potential in wheelset turning technology in terms of productivity and machining quality.

Application and use

 

The PN190 wheelset turning machine is a high performance machine for medium to heavy duty machining and represents a pioneering design in wheelset maintenance. The combination of the gantry design with the friction roller drive opens up new potential in wheelset turning technology in terms of productivity and machining quality.

The gantry design creates ideal freedom of movement for loading (through-feed operation) and machine operation. This results in high productivity and efficiency.

 

Added value

  • Friction roller drive provides two to three times better axial  and radial runout
  • No clamping notches
  • Machining with semi-mounted wheel bearing housings is possible regardless of their size
  • High degree of automation
  • Short clamping and unclamping times
  • High production output due to optimized machining processes
  • Overhead arrangement of turning supports for free chip fall and fast chip removal
  • Short set-up times
  • Robust drive systems
  • Long tool life
  • Floor level installation 
  • Gantry design for wheel set throughfeed operation
  • Fully automated machine control

Portal wheel lathe type 165

Machine specification

Machine dimensions
Machine dimensions (L x W x H) 6.200 mm x 3.500 mm x 3.700 mm
Required installation area with smoke extractor, hydraulic unit, transformer, and chip bin (L x W x H) 8.000 mm x 5.000 mm x 2.000 mm
Machine weight 38 t
General specification
Maximum difference in diameter between both wheels of a wheel set* ≤ 0.1 mm
Maximum radial runout* ≤ 0.1 mm
Maximum chip cross-section per support 18 mm²
Optional equipment (excerpt)
  • Machining of brake discs
  • Machining of rims
  • Re-turning of the identification groove
  • Fume extraction
  • Machine housing
  • Database management
Connection data  
Power (per machine) 120 KVA
Wheel set dimensions  
Maximum running circle diameter** 1.400 mm
Minimum running circle diameter** 500 mm
Maximum wheelset mass** 5 t

* for solid wheels ** other diameters/heavier wheelsets possible per request

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Flyer

Here you can download all the information about the PN 190 portal wheelset tuning machine.

DOWNLOAD | PDF 0.4 MB

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We adhere to the principles of competence, speed, and professionalism in order to provide you with the best possible support for your daily work. As a reliable and globally positioned partner, we support your company and your machine throughout their entire life cycle. We are committed to ensuring your productivity, coupled with the fastest response times and maximum machine availability. This is why HEGENSCHEIDT machines and services are perfectly matched. We provide uncomplicated and fast support for necessary repairs, replacement parts, services, or technical questions. Our range of services and support at the highest technical level is clearly structured and comprehensive.

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